Automation and Controls Engineer Level II

Supervisory Responsibilities: None

Purpose: Research, design and implementation of automation and controls technology to support assembly and manufacturing processes. Direct support of Manufacturing Engineers.

Essential Duties/Responsibilities:

• Support Manufacturing Engineers - Work with MEs to define, spec, procure, build, program and troubleshoot controls components and systems for new projects as well as continuous improvement activities

• Research new technology and drive advancements to support assembly automation & manufacturing needs

• Design, assemble, and conduct process validation of automation fixtures, gauges, and robotic tooling

• Development of documentation packages to include: verification/calibration procedures, operation guides, and schematics

• Version control of programs; PLC, robot, vision, VFD, etc

• Drive standardization of control components and methods

• Keep equipment firmware up to date

• PLC programming (IEC 61131-3 - LD, FBD, ST, SFC)

• Robot programming (Fanuc, Epson, IAI, etc.)

• HMI/SCADA application development

• Work with cross functional team to support assembly projects

• Automation and Controls systems technical support for assembly plants

• Selection and ordering of controls related purchased components for assembly projects

• Demonstrate commitment to the TEAM Industries Quality Management System and Objectives

• Promote a positive atmosphere. Actively support activities that promote the welfare and morale of TEAM employees

• Ensure a safe work environment for self and others. Follow all safety rules and regulations. Demonstrate commitment to safety program

• Will be required to perform other duties as requested, directed, or assigned

Level Specific Responsibilities:

• Automation and Controls Engineer I:

• Focus on continuation - existing processes/equipment

• Upgrade components

• Add new features/capabilities

• Refine control systems

• VFD setup and tuning

• Read and write technical documents

• Assist Level II and Level III Automation and Controls Engineers with large scale projects

• Automation and Controls Engineer II:

• Level I responsibilities

• Provide working direction to the Process Controls Technicians

• Specification of test equipment (data acquisition, sensors, instrumentation) for custom measurement equipment such as in-process or EOL test equipment

• Can lead automation/controls engineering on larger projects, either continuation or new

Minimum Requirements:

Education & Experience:

*

• Level I

• Two year degree in Automation technology, manufacturing technology or related field AND 1-2 years equivalent practical experience in a related field; OR equivalent combination of education and/or experience in a related field.

• Level II

• BS in electrical engineering, control systems OR equivalent practical experience

• 5 years of experience in Automation and Controls Engineering or related field

Job Knowledge, Skills and Abilities:

*

• Level I

• Familiarity with PLC programming (IEC 61131-3 - LD, FBD, ST, SFC)

• Familiarity with HMI/SCADA software

• Working experience with 2D and 3D CAD

• Knowledge of machining and assembly processes

• Understanding of industrial robot programming concepts

• Reading and writing technical documents

• Excellent technical communication skills

• Understanding of AC and DC circuits

• Time management / organizational skills

• Some travel, including international (less than 5%)

• Ability to work independently and as part of a team

• Good problem solving skills

• Level II

• All Level I skills

• Proficiency in PLC programming (IEC 61131-3 - LD, FBD, ST, SFC)

• Proficiency in industrial robot sizing and programming

• Proficiency in servo sizing and motion control programming

• Python scripting experience

Training:

• Reference OJT

Physical Demands

• Ability to lift 30 pounds

See Functional Job Description for complete demands if applicable.