AI Manufacturing Engineer

Job Description

Position Summary

• The AI Engineer is a handson, shopfloor engineer who applies AI and dataenabled tools to improve safety, quality, throughput, productivity, and timetoproficiency in skilled labor roles. This role partners directly with Operations, Quality, Maintenance, EHS, Supply Chain, and Training to translate real manufacturing problems into practical, scalable AI applications that are adopted and sustained on the floor.
• The role is a Manufacturing Engineer / AI Engineer hybrid, spending approximately 50-60% of time developing and maintaining plant AI applications and 40-50% of time in manufacturing, working alongside operators, supervisors, and maintenance teams to ensure solutions reflect real process behavior and are embedded into standard work.

Key Responsibilities

Plant AI Enablement & Manufacturing Partnership

• Partner with Operations, Quality, Maintenance, EHS, Supply Chain, and Training to identify and prioritize highvalue AI use cases tied to safety, quality, throughput, productivity, and workforce capability.
• Build and manage a plant AI opportunity pipeline, including use cases, value hypotheses, owners, required data, timing, and success metrics.
• Define clear problem statements, requirements, and KPIs (e.g., defect escape reduction, downtime reduction, cycle time improvement, injury risk reduction, faster time to proficiency).
• Lead pilots from concept through shopfloor adoption, including data readiness, trial design, operator input, training, launch, and sustainment.
• Ensure AI solutions are simple, explainable, and usable for operators and supervisors, integrated into standard work and leader routines.
• Identify and mitigate operational and safety risks (failure modes, false positives/negatives, bias, safety impacts) and ensure controls and escalation paths are in place.

Manufacturing & Process Engineering

• Improve manufacturing processes across machining, forming, assembly, and inspection operations.
• Lead root cause analysis related to scrap, rework, downtime, delinquencies, trainingrelated errors, and safety risks.
• Develop, improve, and sustain standard work, process flows, layouts, tooling, and capability studies.
• Support equipment commissioning, process optimization, and reliability improvement in partnership with Maintenance and Operations.

AI Application Development (Plant-IT Collaboration)

• Own handson development, deployment, and sustainment of lightweight AIenabled plant applications (prototypes through targeted production features) using Division and Corporate IT/AI standards for architecture, security, and governance.
• Serve as the manufacturing product owner for plant AI applications by defining requirements, validating outputs against shopfloor reality, and ensuring usability for end users.
• Lead the endtoend lifecycle for plant AI solutions (design, development, testing, release, training, sustainment) and escalate design decisions and risks as needed.
• Develop and maintain solutions such as Databricks Apps, internal dashboards, decision tools, and AIassisted workflows that operationalize manufacturing use cases.
• Integrate APIs, model endpoints, and data services into userfacing tools; document assumptions, controls, and escalation paths.
• Use Git and follow agreed release, testing, and changemanagement practices; provide Tier 1 support and coordinate enhancements with IT and Corporate AI teams.

Workforce Capability & TimetoProficiency Improvement

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