Design Engineer Reverse Engineering & MRO Support

Overview EXPLEO GROUP USA is currently looking for a Design Engineer - Reverse Engineering & MRO Support to join our team for an exciting new opportunity in Tulsa, OK. Expleo is a trusted partner for endtoend, integrated engineering, quality services and management consulting for digital transformation. We are a talent incubator. The time you spend at Expleo will turbocharge your career, allowing you to work on complex technical challenges, enjoy opportunities to expand your skills and take part in inspiring, multidisciplinary collaborations with your colleagues. Whether working on autonomous vehicles, green planes, the factories of tomorrow or cuttingedge banking technology, you will have the opportunity to become a bolder version of yourself. Let's change the game together. The Design Engineer will support highpriority reverse engineering and MRO programs where legacy data is incomplete, outdated, or unavailable. This role focuses on transforming physical hardware into complete, manufacturingready CAD models and drawings, enabling rapid execution in timesensitive environments while ensuring quality, accuracy, and design intent. Responsibilities: Perform reverse engineering of mechanical components and assemblies using physical hardware, scan data, and partial documentation Develop 3D CAD models and fully detailed 2D drawings (GD&T, materials, finishes, tolerances) suitable for manufacturing and MRO use Convert legacy, handdrawn, or incomplete data into modern, productionready drawing packages Support highurgency programs where speed to market is critical Collaborate with manufacturing and shop personnel to validate fitup, weld fixtures, and assembly sequencing Create or support fixture and tooling concepts for disassembly and reassembly processes Apply engineering judgment to establish nominal values and tolerances where original design intent is unknown Work iteratively with stakeholders to resolve design gaps impacting manufacturability Maintain configuration control and support internal design reviews Qualifications: Bachelor's degree in Mechanical Engineering or equivalent experience 5+ years of experience in mechanical design or reverse engineering Strong proficiency in SolidWorks Demonstrated experience creating manufacturingready drawings without full OEM design data Solid understanding of GD&T, tolerance stackup, and formfitfunction principles Experience supporting MRO, legacy products, or obsolescencedriven programs Comfortable working handson with physical hardware and shop floor teams Experience with 3D scanning and ScantoCAD workflows (e.g., Creaform ScantoCAD) Ability to work with point cloud and mesh data to generate accurate CAD geometry Experience postprocessing scan data to reduce noise and support feature extraction Background in aerospace or industrial thermal systems Experience supporting weld fixture or tooling design Availability for onsite support in Tulsa as needed What We Offer At Expleo Group USA, we value expertise, innovation, and collaboration. Join our team and contribute to highimpact engineering projects while benefiting from a supportive work culture. Competitive Compensation 401(k) Retirement Plan Health Benefits Package - including medical, dental, and vision coverage Paid Time Off Paid Holidays Supportive Team Culture - A workplace that values continuous learning and professional growth This position may require access to information subject to U.S. exportcontrol regulations (e.g., ITAR/EAR). Employment is contingent upon the ability to obtain such access. Under these regulations, access may be limited to U.S. Persons, including U.S. citizens, lawful permanent residents (green card holders), and individuals granted refugee or asylee status. Expleo is an equal opportunity employer. We commit to nondiscrimination in all stages of the recruitment process, ensuring fair and unbiased hiring practices. We evaluate qualified applicants without regard to race, color, religion, sex (including pregnancy), sexual orientation, gender identity, national origin, age, disability, genetic information, or any other protected characteristic under applicable laws. #LI-WS1 #LI-SH2